We provide turnkey installation for producing aluminum wire rod through con-tinuously casting and rolling route . Aluminum wire rod rolling mill is available for different wire rod diameter and with capacity ranging from as low as 300 tons per month to 2000 tons per month . Different equipments used for the manufacture of aluminum and alloy wire rod are -

CASTING MACHINE
Suitable to produce EC/CG/Alloy wire rod of 6 mm to 12 mm dia @ 1 to 5 MT/hr. The construction shall be all steel heavy duty fabricated struc-ture with casting mold of 1200 to 1800 mm dia. The machine shall be provided with internal and external cooling system. A suitable drive along with reduction gear box is connected to the casting wheel. An ad-justable Idealer Wheel system with belt tensioning device is fitted on casting wheel. Pneumatic belt press roll system presses the belt on cast-ing wheel. Inner and outer water spray jacket shall be made out of SS 304 material. An internal spray system shall be divided in to compart-ments having individual valve for regulation of flow of water. An outer spray jacket shall be divided in to different compartments having indi-vidual valve for flow control of water. The speed of the casting machine shall be variable between .5 to 4 RPM. The casting machine shall be pro-vided with horizontal pouring system with metal flow control attachment. The casting machine shall be able to deliver metallurgical sound cast bar up to 5 tons per hour for EC grade material and @ 4 tons per hour for 6201 grade alloy material.

A unique design developed by Arihant Engineers is capable to wind aluminum wire rod up to 15 mm diameter and weighing up to 3 tons. Steel industries ap-plication require layer to layer winding of aluminum wire rod for fast injection of wire in to molten steel ladle. Our company has developed complete line for aluminum wire rod coiling machine for perfect layer to layer winding specially for steel plant application. Our several installations are running successfully all over India.

TECHNICAL SPECIFFICATIONS

Twin reel coiler is a rotary turn table coiler. The coiler is mounted in line with the strip rolling mill. This will be equipped with heavy duty reduction gear box with output drive at both ends. The drive will be alternate to individual coiler through clutch brake unit. Once the first coiler completes the winding opera-tion, the complete unit can be turned to 180 degree so that the second coiler will be in line with the rolling mill. This will reduce idle time for winding. The complete unit will consist of coiler unit, gear box, clutch and brake unit, mounting bearing and two sets of expandable collapsible type coiler unit mounted on the common base.

TECHNICAL SPECIFFICATIONS

The equipment consist of steel ring mold different diameter and having a cross section area varying from 300 x20 to 100 x 20 or other thickness is also available as per the requirement of customer . The top off the mold is covered with endless steel belt pressed against the mold with the help of belt pressing roll. Two rows of adjustable type SS nozzles are provided for the cooling of in-ner mold wall. Segment type outer spray with SS nozzles is provided for belt cooling. Metal Tundish with ceramic tip is provided for metal feed in to the mold .guide rollers along with floating guide is provided for the support and guide of strip. The drive to the caster is with drive coupled through double stage reduction gear box. The caster can operate with max speed of 2 rpm and min speed of 0.5 rpm.

Arihant Engineers Ingot Casting machine has been developed to give trouble free production of Aluminum /Lead/Zinc and its alloy. Metal is poured from the furnace in to the casting wheel/Tundish and the system accurately controls the volume of metal in to each mould. The filled moulds travel up the incline, where they are water cooled. As the molds pass around the head sprocket, they invert, allowing the ingots to fall by gravity- assisted by two knock out hammer.

Combining our technical expertise with latest technological development, we offer ingot stacking line work in conjunction with our widest range of ingot casting machine.

Shredding machine

The mono shear type shredders utilize a multi toothed single rotor working against a fixed anvil, the scrap being forced in to the rotor by a controlled hy-draulic pusher. This machine is characterized by lower energy consumption and quieter mode of operation.

Process

Decoating is the process by which paint, ink, paper, plastic and oil are removed from the surface of a material usually metallic, to enhance recyclables. When coated scrap aluminum is melted directly in the furnace there will be substan-tial metal loss that will vary depending on many factors including.